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Chemical Engineering

Process Plant Start-up and Commissioning


Start-Up and Commissioning of new plant and equipment presents both a major technical and management challenge. Organizations personnel must familiarize themselves with new equipment, processes, and technologies; develop the relevant operating and safety procedures.

This course addresses in an integrated manner the key activities involved in the safe, effective and timely commissioning and start-up of a new plant or facility. In this course participants will learn:

  • About the six key stages of the commissioning process
  • How to balance the technical and management challenges of commissioning
  • How to deal with machinery and equipment specific commissioning issues
  • How to Manage Risks and Solve Problems during commissioning


By the end of the course, participants will be able to:

  • About the six key stages of the commissioning process
  • To develop and overall commissioning and plant start-up strategy
  • To deal with machinery and equipment specific commissioning issues
  • How to manage issues dealing with the commissioning of Electrical, Instrumentation and Utilities Systems
  • To develop an overall commissioning management plan, resource plan, and budget
  • Troubleshooting and Problem Solving strategies which can be applied during commissioning
  • How to manage risks associated with commissioning

Target Audience
  • This course addresses the needs of a diverse audience with an interest in Plant Start-up and Commission, including:
  • General Managers who have oversight responsibility for Plant Start-up and Commissioning
  • Operations and Maintenance Managers with direct line responsibility as well as staff support responsibility for delivering on effective Plant Start-up and Commissioning
  • Plant Start-up and Commissioning Managers and Engineers
  • Technical personnel involved in supporting Plant Start-up and Commissioning activities
  • Supervisors and Engineers, both operations and maintenance who are involved or likely to be involved in Plant Start-up and Commissioning situations

Chemical Engineering Outline

The course covers the following topics:

Introduction and Preparation

  • Introduction to Process Plant Start-Up and Commissioning
  • Organization and Roles
  • Supplementary Topics
  • Cost Estimation
  • Spare Parts Planning

Commissioning Strategy

  • Commissioning Strategy
  • Mechanical Completion and Integrity Checking
  • Pre-commissioning and Operational Testing
  • Start-up Initial Operation, Testing and Acceptance

Process Plant and Machinery Specific Issues

  • Process Plant and Machinery Commissioning
  • Instrumentation and Control Systems
  • Preparing and Isolating Process Plant

Management, Planning and Control

  • The Start Up and Commissioning Planning and Control
  • A Short-cut Approaches to Planning
  • Progress Monitoring and Control
  • Earned Value Analysis

Managing Risks During Commissioning

  • Trouble Shooting and Problem Solving
  • Risk Management
  • Managing Safety and Quality
  • Conclusion


Ref Location From To Cost
CE03 Cairo 1-9-2024 5-9-2024